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Davide Astolfi, Silvia Iuliano, Antony Vasile, Alessandro Canali, Marco Pasetti, Francesco Castellani, Alfredo Vaccaro
A Comprehensive Methodology Based on SCADA Data Analysis for Diagnosing Static Errors Affecting Wind Turbine Performance

One of the most important root causes of non-optimal efficiency in the conversion of wind kinetic energy into electricity is represented by static errors affecting wind turbines. These can simply involve sensors (like the anemometers) or might deal with the set up of the rotor (as when the three blades do not have the same pitch reference). Based on such premise, in this work, a comprehensive framework is proposed for diagnosing static errors affecting wind turbine performance, based on SCADA data analysis. The three types of considered static errors are: static yaw error; absolute or relative blade pitch misalignment; anemometer bias. It is desirable to exploit as much as possible the SCADA-collected data for diagnosing such types of static errors. Yet, given the mediation of the control system, the SCADA data might even be misleading and, for example, might indicate a correct alignment of the rotor to the wind flow, while it is not correct. Hence, the objective of the work is identifying phenomena observable through SCADA data which can be related to such static errors. Acknowledged that some manifestations can be similar for the various errors, a work flow is set up for distinguishing between them. The selected phenomena are: under-performance, which is associated to all the errors; increased vibrations; shift in the nacelle anemometer measurements. Real-world test cases, namely wind farms operated by the ENGIE Italia company, are discussed. A combination of single wind turbine and fleet-wide methods is proposed. The latter involve dividing the fleet in potentially anomalous and normal wind turbines and modeling quantities of interest (like the power) as a function of the corresponding quantities of the healthy wind turbines. The collected case studies indicate that the proposed method is effective and allows distinguishing between the various types of errors related to the anemometer, the yaw and the pitch systems.

Chiara Franzoni, Antony Vasile, Davide Astolfi, Dmitrii Vasenin, Alessandro Musatti, Marco Pasetti, Stefano Rinaldi
Metrological Characterization of a Vehicle’s Charging Profile for Smart Charging Applications

In the latest years, the concept of smart charging has emerged as a necessity for the optimal management of power grids with high penetration of electric vehicles and renewable power generation. Based on this, the aim of the present work is filling a gap in the literature about the metrological characterization of electric vehicles connected at the charging station. In particular, a Charging Point Management System based on the Open Charge Point Protocol is developed and then integrated into an ICT system to support the charging of electric vehicles via wallboxes installed at the University of Brescia (Italy). Subsequently, smart charging functionalities are implemented to control current-based charging and these are investigated statically, as for example by characterizing the power factor as a function of the requested current, and dynamically, by inquiring the response time of the communication and the current resolution limits.

Théo Chacou Bertoldi, Viktoriya Mostova, Silvia Iuliano, Alfredo Vaccaro
On-Line Frequency Forecasting using Convolutional Neural Networks

In modern power systems the replacement of large synchronous generators with distributed inverter-based resources is lowering the power system inertia, making electrical grids more vulnerable to dynamic perturbations. For this purpose the European Network of Transmission System Operators for Electricity promoted the enhancement of the grid operation tools with specific functions for on-line estimation of the power system inertia, which are extremely useful in detecting critical thresholds and triggering proper mitigation strategies. For this purpose, the development of reliable frequency predictive models represents an essential requirement for enabling system inertia estimation. To try and address this issue, this paper explores the role of Convolutional Neural Networks (CNN) for on-line frequency estimation from grid measurements. The main idea is to model the grid frequency deviations by a CNN-based identification technique, which allows inferring the main parameters ruling the power system dynamics. Detailed simulation results obtained on several case studies demonstrate that the CNN model is able to detect data patterns, and discover hidden relationships maintaining low estimation errors even for multi-step ahead frequency predictions, thus offering a valuable tool for inertia estimation in modern power systems, especially with the increasing share of renewable energy.

Ryan White, Julia Neumann, Jean-Laurent Hippolyte, Blair Hall, Thiago Menegotto
Provenance information in metrological traceability: application and modeling

This paper proposes to use provenance information to describe processes in metrology. The PROV data model is used as an example to showcase a conceptual analysis about how to improve quality, reliability, and overall interoperability within cross-domain applications that are based on metrological timeline data. The conceptual analysis will be used as a foundation for further contributions to the topic of improving metrological traceability with provenance data models.

Blair Hall
Communities of practice in metrology

Digital transformation in metrology will entail digitalisation of work practices in national metrology institutes (NMIs). This article argues that communities of practice (CoPs)—informal social structures—play a key role in how NMIs operate, making their dynamics a critical consideration in managing digitalisation. NMI work is empirical in nature, and the knowledge required to perform measurements at the highest level is embedded in practice-based forms within CoPs. However, digitalisation necessitates the development of abstract representations of processes and information. Moreover, scientific knowledge is usually communicated in a formal language using abstract concepts. So, digitalisation of NMI work products may be challenged by the distinction between empirical and abstract modes of knowledge capture. This article explores the conceptual tension between abstract and empirical modes of thought in metrology and the challenge of aligning them in the context of digital transformation. It draws on published anecdotal accounts and the author’s professional experience.

Anjali Sharma, Niharika Bhatia
Bridging Knowledge Gaps: A Requirement Elicitation Use case for Digitalizing Calibration Certificates

Digitalization in metrology is not merely substituting manual processes with software but also incorporating the tactical knowledge of experts into digital systems. This use case explores the application of structured knowledge elicitation methods—such as unified modeling language (UML) diagrams, decision trees, and iterative feedback loops—to formally elicit the tacit knowledge of metrologists and integrate it into a digital system. For example, a calibration certificate typically records the measured value of an instrument, its associated uncertainty, and the date of calibration. These models, combined with cooperative sessions and iterative feedback loops, help translate tacit knowledge into well-defined workflows, ensuring that the resulting system maintains technical accuracy and expert insights. It also helps in ensuring accuracy, regulatory compliance, and stakeholder trust in the digital evolution of metrology.

Diego Coppa, Blair Hall, Anjali Sharma
Metrology and Architectural Description: a case study of the Hybrid Comparison system

An architectural approach has been explored as a means to describe a system for managing a metrological process known as a hybrid comparison. This top-down approach, based on the international standard for architectural description—ISO/IEC/IEEE 42010—focuses on stakeholder concerns and contrasts with the more common bottom-up development of tools, services, and file formats typically seen in the metrology community. By clearly separating stakeholder concerns, the approach also reveals structural relationships with other external metrological systems. This exploratory study suggests that the perspective provided by architectural descriptions supports the coordinated development of digital metrological systems.

Christian Klaus, Ricardo Soruco Aloisio, Claudia Koch, Matthias Prellwitz
Towards Safety and Accuracy of Hydrogen Refuelling Stations through Digital Twins

This paper presents digital quality infrastructure methods for hydrogen refueling stations using the Asset Administration Shell as a standardized digital twin. Implemented at BAM’s test platform, it integrates real-time sensor data, calibration certificates, and compliance documents to support traceable, interoperable asset management. In combination with AI and semantic tools, the system will enable predictive maintenance, remote audits, and improved safety. This approach reduces downtime, enhances transparency, and offers a scalable model demonstrating the potential of digital twins in advancing metrological traceability and operational efficiency in hydrogen technologies.

Marcel van Dijk, Walter Knulst, Devrim Nalbantoglu, Gertjan Kok
Metrological Validation of a Digital Model for a CMM including Digital Bias Correction

Virtual experiments and digital twins are virtual representations of simulation processes and can aid in crucial tasks, such as interpreting measurement data or evaluating uncertainties. Therefore, virtual experiments and digital twins are essential components in the digital transformation in metrology. However, it is important that the digital model is properly validated, to make sure its output is reliable. This research shows how to validate a virtual coordinate measurement machine (CMM) by means of reference measurements. The output of the digital model is compared to reference measurements of a ring gauge and its consistency is evaluated. The results show that the output of the digital model for the diameter of the ring gauge is consistent with the reference data. The roundness measurements seem to contain an inherent bias, introduced by the CMM. After correcting for this bias, the output of the digital model for the roundness of the ring gauge is also consistent with the reference data.

Józef Wiora, Alicja Wiora, Faisal Saleem
Barriers to Implementing Digital Twin Technologies in Industrial Settings

Recent review articles highlight an exponential rise in publications on Digital Twin (DT) technology. Despite its recognised potential, DTs have yet to achieve widespread practical use. Following a presentation of the state of the art and an original conceptual diagram illustrating the technology, this work presents the key factors contributing to the gap between conception and implementation. Using experimental data from a laboratory water system and a reliability-based perspective, this analysis examines the practical limitations of DT application. The findings indicate that broader use of DTs depends on the technological maturity and reliability of all system components, which still require further development.

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